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ASTM B160 Nickel Bar: Specification, Grades, Applications and Buying Guide

ASTM B160 Nickel Bar: Specification, Grades, Applications and Buying Guide

2026-07-27 Case

Nickel bars are widely used in industries where excellent corrosion resistance, electrical conductivity, and stable mechanical performance are required.

Among commercially pure nickel materials, ASTM B160 nickel bar is one of the most commonly specified products for industrial applications.

Nickel bars manufactured according to ASTM B160 are widely used in:

  • Chemical processing equipment
  • Electrical components
  • Battery systems
  • Marine applications
  • Precision machining
  • Corrosion-resistant industrial parts

When selecting nickel bars, engineers and purchasing teams usually consider:

  • Material grade
  • Chemical composition
  • Mechanical properties
  • Operating environment
  • Machining requirements
  • Certification requirements

This guide explains ASTM B160 nickel bar specifications, available grades, applications, and how to select the right nickel bar for your project.


What Is ASTM B160 Nickel Bar?

ASTM B160 is the standard specification for:

Nickel Rod and Bar

This standard covers commercially pure nickel bars used for industrial applications.

ASTM B160 defines requirements including:

  • Chemical composition
  • Mechanical properties
  • Dimensions and tolerances
  • Heat treatment
  • Surface condition
  • Testing requirements

Nickel bars supplied according to ASTM B160 provide consistent material quality and are widely accepted in international engineering projects.


Common Nickel Grades Under ASTM B160

The most common grades covered by ASTM B160 include:

  • Nickel 200
  • Nickel 201

Both grades are commercially pure nickel materials.

Although they have similar properties, the main difference is carbon content.


Nickel 200 Bar

What Is Nickel 200?

Nickel 200 is a commercially pure nickel grade containing approximately 99% nickel.

It provides an excellent combination of:

  • Corrosion resistance
  • Electrical conductivity
  • Thermal conductivity
  • Ductility
  • Fabrication performance

Advantages of Nickel 200 Bar

Excellent Corrosion Resistance

Nickel 200 performs well in:

  • Alkali solutions
  • Neutral salt solutions
  • Fluorine environments
  • Marine atmospheres

Excellent Electrical Properties

Nickel 200 has good electrical conductivity, making it suitable for:

  • Electrical components
  • Battery applications
  • Electronic parts

Good Machining and Fabrication Performance

Nickel 200 bars can be processed through:

  • Turning
  • Milling
  • Drilling
  • Welding
  • Forming

Nickel 200 Bar Applications

Common applications include:

Chemical Processing

  • Pumps
  • Valves
  • Shafts
  • Reactor components

Electrical Industry

  • Conductive components
  • Battery parts
  • Electronic equipment

Industrial Equipment

  • Corrosion-resistant components
  • Custom machined parts

Nickel 201 Bar

What Is Nickel 201?

Nickel 201 is a low-carbon version of Nickel 200.

The reduced carbon content improves performance during high-temperature service.


Advantages of Nickel 201 Bar

Compared with Nickel 200:

  • Better high-temperature stability
  • Lower risk of carbon precipitation
  • Improved ductility after prolonged heating

Nickel 201 Applications

Common uses include:

  • High-temperature chemical equipment
  • Caustic evaporation systems
  • Heat treatment equipment
  • Specialized industrial components

Nickel 200 vs Nickel 201 Bar Comparison

Property Nickel 200 Nickel 201
Material Type Pure Nickel Low Carbon Pure Nickel
Nickel Content ≥99% ≥99%
Carbon Content Higher Lower
Corrosion Resistance Excellent Excellent
Electrical Conductivity Excellent Excellent
High Temperature Performance Good Better
Fabrication Excellent Excellent

For normal industrial environments, Nickel 200 is commonly selected.

For continuous high-temperature applications, Nickel 201 is usually preferred.


ASTM B160 Nickel Bar Product Forms

Nickel bars are available in different shapes.

Nickel Round Bar

The most common product form.

Applications:

  • CNC machining
  • Shafts
  • Fasteners
  • Precision components

Common diameters:

  • 5 mm
  • 10 mm
  • 20 mm
  • 50 mm
  • 100 mm+

(Custom sizes available)


Nickel Square Bar

Used for:

  • Structural components
  • Machining blanks
  • Fabricated parts

Nickel Hex Bar

Commonly used for:

  • Precision machining
  • Fasteners
  • Special components

Nickel Bar Properties

Nickel bars provide several important characteristics.

Corrosion Resistance

Nickel materials perform well in:

  • Alkalis
  • Salt solutions
  • Chemical environments

Thermal Performance

Nickel maintains stable properties in elevated temperature applications.


Electrical Conductivity

Pure nickel provides useful electrical performance for:

  • Batteries
  • Electrical connections
  • Electronic applications

Mechanical Stability

Nickel bars provide:

  • Good toughness
  • Good ductility
  • Reliable performance

Nickel Bar Applications by Industry

Chemical Processing Industry

Nickel bars are used for:

  • Pumps
  • Valves
  • Reactor parts
  • Chemical equipment

Because nickel maintains performance in corrosive environments.


Battery Industry

Nickel materials are important for:

  • Battery components
  • Electrical connections
  • Energy storage systems

Aerospace and Specialized Engineering

Nickel bars are used for:

  • Precision components
  • Corrosion-resistant parts
  • High reliability applications

Marine Industry

Applications include:

  • Marine equipment
  • Corrosion-resistant components
  • Offshore systems

ASTM B160 Nickel Bar vs Stainless Steel Bar

Property Nickel Bar Stainless Steel Bar
Corrosion Resistance Excellent Good to Excellent
Alkali Resistance Excellent Limited
Electrical Conductivity Higher Lower
Chemical Stability Excellent Depends on grade
Cost Higher Lower

Nickel bars are selected when corrosion resistance and chemical stability are more important than initial material cost.


Nickel Bar Machining Considerations

Nickel materials have excellent properties but require proper machining methods.

Important considerations:

Cutting Speed

Nickel alloys generally require controlled cutting speeds because of:

  • Work hardening tendency
  • Low thermal conductivity

Tool Selection

Recommended:

  • Carbide tools
  • Proper cooling methods
  • Sharp cutting edges

Surface Requirements

Customers may specify:

  • Diameter tolerance
  • Surface finish
  • Straightness
  • Length tolerance

How to Select the Right ASTM B160 Nickel Bar?

Before purchasing nickel bars, consider:

1. Operating Environment

Evaluate:

  • Chemical exposure
  • Temperature
  • Corrosion conditions

2. Material Grade

Choose:

Nickel 200

For:

  • General corrosion resistance
  • Electrical applications
  • Normal temperature service

Nickel 201

For:

  • High-temperature environments
  • Long-term thermal exposure

3. Product Dimensions

Confirm:

  • Diameter
  • Length
  • Tolerance
  • Surface condition

4. Certification Requirements

Industrial buyers may request:

  • ASTM B160 certificate
  • Material Test Certificate (MTC)
  • Chemical composition report
  • Mechanical testing report
  • Dimensional inspection report

Nickel Bar Manufacturing Capability

Shaanxi Metres Metals Manufacturing Co., Ltd. supplies commercially pure nickel materials for industrial applications worldwide.

Our nickel products include:

  • Nickel Bars
  • Nickel Plates
  • Nickel Tubes
  • Nickel Wires
  • Custom Nickel Components

Available grades:

  • Nickel 200
  • Nickel 201

We support:

  • Customized dimensions
  • Machining requirements
  • Technical documentation
  • International industrial projects

Products can be supplied according to ASTM standards and customer specifications.


Frequently Asked Questions

What is ASTM B160?

ASTM B160 is the standard specification for nickel rod and bar products.


What is the most common nickel bar grade?

Nickel 200 is one of the most commonly used pure nickel bar grades for industrial applications.


What is the difference between Nickel 200 and Nickel 201?

The main difference is carbon content. Nickel 201 contains lower carbon and provides better performance at elevated temperatures.


Can Nickel bars be machined?

Yes. Nickel bars can be machined into precision components with appropriate tooling and machining parameters.


Conclusion

ASTM B160 nickel bar is an important engineering material for industries requiring corrosion resistance, electrical performance, and reliable mechanical properties.

Nickel 200 provides excellent performance for general industrial applications, while Nickel 201 is preferred for higher-temperature environments where low carbon content is important.

By selecting the correct nickel grade, dimensions, and certification requirements, engineers can achieve better equipment reliability and longer service life.
ASTM B160 High-Purity Pure Nickel Solid Rods | In-Stock Nickel 200 / 201 / N6 Round Bars | 99.9% Chemical Industry Metal Supply Wholesale


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